ZP/CY12 Fully Mechanized Mining Dust Source Tracking Automatic Spray Dust Suppression System
The system consists of management software, a host unit, extensions, pressure sensors, and other equipment. It enables real-time monitoring of the shearer's position as well as the movement of support frames and coal discharge locations. Additionally, it automatically creates multiple lateral water curtains—both ahead of and behind the shearer—to effectively trap dust generated during the operation of the shearer's drum. This makes it an efficient solution for comprehensive dust control in modern longwall mining operations.
Classification:
Management System
Product description
System Overview
● The system consists of management software, a host unit, extensions, pressure sensors, and other equipment, enabling real-time monitoring of the shearer’s position as well as its support shifting and coal-discharging activities. It automatically creates multiple lateral water curtains—both ahead of and behind the shearer—to effectively capture dust generated during the operation of the shearer’s drum, making it an efficient solution for comprehensive dust control in modern longwall mining operations.
● The system uses wireless data transmission, making installation and maintenance simple and convenient.
System Diagram
System Features
● The system uses wireless transmission, making installation and maintenance convenient and straightforward.
● All devices are powered by NiMH battery packs with a usage time exceeding 8 months.
● The extension integrates two electric ball valves for convenient water supply and compressed air connection.
● The system features a relay station function with a control range exceeding 1 km.
● The main unit, extensions, and relay stations all feature large LCD screens for clear and concise display of operational status.
● All setting parameters can be freely adjusted by users, and the number of extensions and relay stations can be arranged with flexibility.
● Features fault alarms and low-battery alerts.
System Functions
● Real-time dust concentration monitoring: A laser dust sensor continuously tracks the dust levels in the workplace and transmits the data to the main controller.
● Precisely locating dust positions: The main controller uses triangulation to determine the exact location of dust, enabling more accurate dust suppression operations.
● Intelligent Dust Detection and Suppression: The main controller monitors dust concentration against a preset threshold and activates the smart dust suppression system when levels exceed the safe limit. It can automatically adjust the frequency, intensity, and coverage of the spray based on the specific location and concentration of dust.
● Data Interconnection and Interaction: Data interaction and collaborative operation among the system's various modules enable data interconnectivity.
● Energy-saving and high efficiency: By precisely controlling the spray volume and frequency, we minimize resource waste while ensuring optimal dust suppression performance.
● Automatic Spray Adjustment: By integrating a dust concentration sensor, the system features real-time, intelligent closed-loop control of spray output, optimizing dust suppression performance.
● Self-Diagnosis and Maintenance: The system features a self-diagnosis function that automatically monitors operating status and parameters, making maintenance and management more convenient.
● Historical Data Storage and Retrieval: Configure the host computer software to continuously monitor and store the shearer’s operational status in real time, enabling historical data queries.
Keywords :
Consult Now
*Note: Please ensure all information is accurately filled out and keep your contact information up to date. We will get in touch with you as soon as possible
